View Issue Details

IDProjectCategoryView StatusLast Update
0000854K18X001.00 SKB SWANHWpublic2021-12-24 20:15
Reporter(HW) Sean Chiang Assigned To(ALTech) SH Son Due Date
PrioritynormalSeveritys2-severeReproducibilityN/A
Status closedResolutionfixed 
Summary0000854: [SWAN] Thermal simulation result
Description[SWAN] Thermal simulation result
Tags3823
Attach Tags

Relationships

parent of 0000852 closed(HW) Tom Lee [SWAN] Simulation report 
related to 0000885 closed(HW) Sean Chiang [SWAN] EVT HW Data 

Users monitoring this issue

User List (ALTech) Philip , (ALTech) SH Son , (ALTech) SY Yoon , (HW) Catherine Chen , (HW) Sean Chiang , (HW) Tom Lee , (ME) Daniel Hu , (PM) Henry Chiou , (RD) Fu-chiang Young

Activities

(HW) Sean Chiang

2020-07-18 00:59

developer  

(HW) Sean Chiang

2020-07-18 01:08

developer   ~0003794

Hi SH,

Update the thermal simulation result based on different power consumption of audio amplifier.

(ALTech) SH Son

2020-07-20 11:57

developer   ~0003798

Hi Sean.

Thanks for reviewing about thermal simulation as current mechanical design.

ALT will review and check power consumption relate audio user scenario and give feedback to you.

And Foxconn side please review the thermal solutions beside AMP block power consumption.
I know AMP current is critical parameter on this issue, but we have to fine the other way to reduce thermal.


Action item.
Please review in the following order.

1. Add more vent hole
: The current structure is a poor airflow design. So, add vent holes to improve airflow.
Below A and B area can be modify vent hole without affect design the mechanical structure.
So, Please tell me how to improve the structure of the vent hole by your thermal engineers’ idea
A. Front side wall area
B. PCBA bottom surface
 

2. Other heatsink or other Thermal solution
Change the heatsink structure or consider alternative thermal solutions.

3. Other suggestions for resolving issues


If you have any question, please let us know

Thnaks
SON

(HW) Sean Chiang

2020-07-20 13:50

developer   ~0003799

Hi SH,

Thanks for your comment.
The major problem for the thermal issue now is that the total power of speakers is too high.
Currently, we will try to enlarge the PCBA size to spread the heat from ICs itself first, and then will add some thermal solutions like increase the venting hole, add more/larger heat spreaders or add some graphite sheet at inner of housing to spread the hot sopt etc.
Our thermal team is working on that and will give you an update later today.

(ALTech) SH Son

2020-07-22 13:22

developer   ~0003822

(HW) Sean Chiang
 2020-07-22 09:30
developer 0000852:0003817

Hi Mr.Yoon and Philip,

Upload the thermal simulation report of separated PCBA (Main board & AMP/IO board) as attached.

 Result_K18X001.00 power consumption table_VS550_20200721.xls (1,299,968 bytes)

(ALTech) SH Son

2020-07-22 13:25

developer   ~0003823

Last edited: 2020-07-22 13:27

HI Sean and thermal Team.

ALT and Inlek update 3d modeling data for thermal.

There are add vent hole at bottom side and gap between bottom and surface.
it can be more helpful to reduce the thermal.

Please do simulation again using this modeling data.

Thanks
SON

(HW) Sean Chiang

2020-07-22 23:16

developer   ~0003833

Hi Philip and Mr.Yoon,

Please find attached for the one board thermal simulation result based on 25deg. & 50deg. ambient temperature.
The power consumption of AMP are based on 60W * 70%(rms) = 42W (21W: mid range & tweeter, 21W: woofer)
All of the ICs can passed its specification but the housing temperature are failed.
For the simulation result of all ICs, please refer to "Thermal data" table. and for the housing surface temperature, please refer to "Thermal result" sheet.

(HW) Sean Chiang

2020-07-23 14:09

developer   ~0003842

Hi Philip and Mr.Yoon,

Update the thermal simulation report that combines the result of one board & two board with solutions.
Let's review it soon today.

(HW) Sean Chiang

2020-07-24 17:24

developer   ~0003856

Hi Daniel,

Reply 0000854:0003823
Please update 3D modeling data with venting hole and provide to thermal team for simulation.

(HW) Sean Chiang

2020-07-27 15:06

developer   ~0003870

Hi Mr.Yoon and Philip,

Update thermal simulation result as attached file although the PCB size of SoC board is not finalize yet.
We add option 1 (shrink the size of bottom heat spreader + AL foil) & option 2 (only add Bottom venting + 5mm height foot ) as comparison.
Please review it and let us know if there is any further questions. Thanks.

(HW) Sean Chiang

2020-07-28 16:44

developer   ~0003877

Hi SH and Philip,

About the thermal solution of separated SoC board, as we still worried about the performance of high speed signal and complicate signals between SoC board and AMP/IO board. Therefore, we also have considered the separated AMP board solution and do the simulation in parallel actually, and so far it looks that the result still can pass the delta 20deg. @ Top & delta 30deg. @ bot.
So, I would like to give you a heads up and please check the initial simulation result as attached. Our thermal team is still working on the solution fine tune, and will update the result tomorrow morning. ME Daniel also will check the structural design of this solution, and provide our ME proposal later tomorrow.

(ALTech) SH Son

2020-07-28 20:43

developer   ~0003881

Sean
reply 0000854:0003877

Thank you for your update.
but, the Foxconn has the role of thermal solution. So Please review and propose the final thermal solution for SWAN. then we will support to you.

as we know, the project schedule is delayed due to thermal. We hope It can finish by this week.

Thanks
SON

(HW) Sean Chiang

2020-07-29 19:46

developer   ~0003889

Hi SH,

We understand that and thanks for your fully support.
Please find attached for the latest thermal result of SWAN. We added 25deg,C ambient temp. condition in the report.
ME Daniel will provide the mechanical design proposal later today. Please send that to INKEL review and confirm asap.

Thanks,
Sean

(HW) Sean Chiang

2021-12-24 20:15

developer   ~0009139

The SWAN already entered the MP stage. There is no further action needed for this issue. So, we close this mantis issue. Thanks!

Issue History

Date Modified Username Field Change
2020-07-18 00:59 (HW) Sean Chiang New Issue
2020-07-18 00:59 (HW) Sean Chiang Status new => assigned
2020-07-18 00:59 (HW) Sean Chiang Assigned To => (ALTech) SH Son
2020-07-18 00:59 (HW) Sean Chiang File Added: Fruitland-R DVT Thermal Test_20190524.xlsx
2020-07-18 01:02 (HW) Sean Chiang Issue Monitored: (HW) Sean Chiang
2020-07-18 01:04 (HW) Sean Chiang Issue Monitored: (HW) Catherine Chen
2020-07-18 01:04 (HW) Sean Chiang Issue Monitored: (HW) Tom Lee
2020-07-18 01:04 (HW) Sean Chiang Issue Monitored: (ALTech) SH Son
2020-07-18 01:05 (HW) Sean Chiang Issue Monitored: (ALTech) Philip
2020-07-18 01:08 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200717.pdf
2020-07-18 01:08 (HW) Sean Chiang Note Added: 0003794
2020-07-20 11:04 (ALTech) SH Son Relationship added parent of 0000852
2020-07-20 11:57 (ALTech) SH Son File Added: RE_ _SKB Eagle (T99X171) 0000854__ _SWAN_ Thermal simulation result.msg
2020-07-20 11:57 (ALTech) SH Son Note Added: 0003798
2020-07-20 13:48 (HW) Sean Chiang Issue Monitored: (RD) Fu-chiang Young
2020-07-20 13:49 (HW) Sean Chiang Issue Monitored: (PM) Henry Chiou
2020-07-20 13:50 (HW) Sean Chiang Note Added: 0003799
2020-07-22 13:22 (ALTech) SH Son Note Added: 0003822
2020-07-22 13:25 (ALTech) SH Son File Added: 2007221405_3d_forThermal_2nd.zip
2020-07-22 13:25 (ALTech) SH Son File Added: (2020.0722) Thermal 시뮬레이션용_2nd_PCBA_STB영역 모델링_INKEL.PDF
2020-07-22 13:25 (ALTech) SH Son Note Added: 0003823
2020-07-22 13:27 (ALTech) SH Son Note Edited: 0003823
2020-07-22 23:16 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200722a.xls
2020-07-22 23:16 (HW) Sean Chiang Note Added: 0003833
2020-07-23 14:09 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200723A.xls
2020-07-23 14:09 (HW) Sean Chiang Note Added: 0003842
2020-07-24 15:25 (HW) Sean Chiang Issue Monitored: (ME) Daniel Hu
2020-07-24 17:24 (HW) Sean Chiang Note Added: 0003856
2020-07-24 17:27 (ME) Daniel Hu Tag Attached: 3823
2020-07-27 15:06 (HW) Sean Chiang Issue Monitored: (ALTech) SY Yoon
2020-07-27 15:06 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200727v1.xls
2020-07-27 15:06 (HW) Sean Chiang Note Added: 0003870
2020-07-28 16:44 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200728.xls
2020-07-28 16:44 (HW) Sean Chiang Note Added: 0003877
2020-07-28 20:43 (ALTech) SH Son Note Added: 0003881
2020-07-29 19:46 (HW) Sean Chiang File Added: Result_K18X001.00 power consumption table_VS550_20200729.xls
2020-07-29 19:46 (HW) Sean Chiang Note Added: 0003889
2020-08-20 14:04 (ALTech) SH Son Relationship added related to 0000885
2020-11-13 11:21 (SW) Jacky Chiang Project T99X171.00 SKB Eagle => K18X001.00 SKB SWAN
2021-12-23 19:07 (HW) Sean Chiang Status assigned => resolved
2021-12-23 19:07 (HW) Sean Chiang Resolution open => fixed
2021-12-24 20:15 (HW) Sean Chiang Note Added: 0009139
2021-12-24 20:15 (HW) Sean Chiang Status resolved => closed